All Categories > Robotic Arc Welding Automation > Tawers™ Arc Welding Robotic Solution > Tawers™ Welder > Item # SP-MAG   Item # SP-MAG     Printable Page       Email This Page       Save To Favorites    larger image Breakthrough capabilities in a compact package The 64 bit TAWERS™ robotic welding solution control platform is designed to increase your welding quality while boosting your production capabilities with exciting new technologies. Revolutionary Welding Process SP-MAG · Ultra Low Spatter Process SP-MAG · Ground-Breaking Feedback Control · Dust-Proof Sealed Robot and Welder Revolutionary Welding Process SP-MAG SP-MAG is a new welding process developed out of industry needs for a more versatile CV welding process. Where conventional and even high-end CV processes have tried to produce low-spatter, high-speed welds-they have missed the mark ultimately demanding lower amperage levels or slower welding speeds to achieve their goals. TAWERS has successfully met these challenges by bringing together the major benefits of Pulse and CV into one process SP-MAG Ultra low spatter levels Low heat input Low susceptibility to arc blow Wide process windows across entire amperage range Excellent thin material and gap handling capability Ultra Low Spatter Process SP-MAG Spatter is the enemy of every company, big or small. The TAWERS solution takes aim at not only the arc physics that generate spatter, but also other factors that directly impact spatter generation. SP-MAG combined with advances in welding arc starting and ending have led to an extreme decrease in the amount of spatter generated during the entire welding process. Extensive testing has shown that a switch from conventional CV to SP-MAG could result in a savings of 100-150 lbs of less spatter generated per arc (200A, 60% arc on, 80% off, 1 shift 240 days/yr) 100-150 lbs less wire purchased per arc Reduced or eliminated secondary cleanup operations saving manpower, floor space and limiting total work in process Ground-Breaking Feedback Control Using a 100 kHz primary side high frequency inverter, TAWERS offers an extremely fast response-providing exceptionally precise, almost real time, control of the welding arc. 10-3 sec (10 micro second) control and correction cycle 5X faster response than conventional feedback control circuits Electronic reactor control makes special process inductance taps a thing of the past. Optimum current control during all phases of welding is now possible. Ability to change at will between pulse and CV during welding means no performance compromise and superior gap handling while maintaining wide process windows during low or high-speed welding. Dust-Proof Sealed Robot and Welder TAWERS incorporates a highly sophisticated cooling system that evacuates heat from the welder section, eliminating the need to circulate outside air across vital electronic components. Virtually eliminates failures due to welding particle contamination Provides a more efficient, maintenance-free design Increases uptime and reliability Fan on demand cooling system to reduce energy consumption